Biosensor Microneedle by ZorayPT

ZorayPT’s biosensor microneedle (Model ZPT-SMN-002) is a sophisticated, minimally invasive biosensor platform designed for real-time analyte monitoring with exceptional precision and biocompatibility. This advanced microneedle integrates electrochemical sensing capabilities directly at the skin interface, supporting continuous or intermittent detection of biomarkers such as glucose, lactate, pH, and electrolytes. As a leading one-stop OEM/ODM manufacturer with full in-house plastic molding, metal processing, CNC machining, and coating capabilities, we produce superior quality biosensor microneedles from medical-grade 304 or 316L stainless steel (customizable materials available), with diameters ranging from 30G to 36G (0.13mm to 0.30mm, customizable) to ensure painless penetration and optimal sensor-skin contact.

Our leading coating technology applies gold, platinum, palladium, or silver layers (customizable, including nickel-free options) to create highly sensitive electrode surfaces that resist biofouling and maintain signal integrity over extended wear periods. Solid microneedles are optimized for electrochemical electrode applications and surface-coated sensing, ideal for implantable or transdermal biosensors, while hollow microneedles facilitate micro-sampling for confirmatory lab analysis or integrated microfluidic systems. The ultra-sharp tip and polished shaft minimize insertion force and tissue disruption, enabling comfortable long-term monitoring in wearable devices.

Each biosensor microneedle is manufactured under ISO 13485-certified conditions in a Class 100,000 cleanroom, undergoing full magnification inspection for coating uniformity, electrode alignment, and structural perfection. Customizable tip shapes (tapered, flat, round) and array patterns support diverse sensing modalities—from single-needle probes for spot-checking to multi-array patches for multiplexed biomarker detection. The biocompatible design ensures low immunogenicity, making it suitable for chronic monitoring in diabetes management, athletic performance tracking, or clinical diagnostics.

ZorayPT’s all-in-house capabilities enable rapid prototyping and scaling, from material selection to final coating and packaging (individual blister or bulk, customizable). Whether developing next-generation continuous glucose monitors (CGM), wearable health trackers, or diagnostic patches, the ZPT-SMN-002 biosensor microneedle delivers unmatched sensitivity, reliability, and customization for groundbreaking biosensing solutions.

Key Features

• Diameter: 30G-36G (0.13mm-0.30mm, customizable) for painless insertion.
• Material: Medical-grade 304 or 316L stainless steel (customizable).
• Microneedle Type: Solid or hollow (customizable) for electrode or sampling.
• Coating: Gold, platinum, palladium, silver (nickel-free options, customizable).
• Tip Shape: Tapered, flat, round (customizable) for optimized sensing.
• All In-House: One-stop production guarantees superior quality.

Applications

• ZorayPT biosensor microneedles are ideal for:
  • Continuous Glucose Monitoring (CGM): Real-time electrochemical detection.
  • Wearable Health Tracking: Multi-biomarker monitoring.
  • Clinical Diagnostics: Minimally invasive analyte sampling. With ISO 13485 standards and faster lead times, we deliver cost-efficient solutions. Contact us to customize your ZPT-SMN-002.

Why Choose ZorayPT?

• One-Stop Manufacturing: All in-house processes for seamless quality control.
• ISO 13485 Certified: Meets global standards in a Class 100,000 cleanroom.
• Superior Quality: Leading coating technology for sensitivity and biocompatibility.
• Faster Lead Times: Automated production for quick delivery.
• Cost-Efficiency: Integrated manufacturing reduces costs. Revolutionize biosensing with ZorayPT’s ZPT-SMN-002. Request a quote today!

Biosensor Microneedle Specifications