Glucose Sensor Microneedle by ZorayPT

ZorayPT’s glucose sensor microneedle (Model ZPT-SMN-006) is a revolutionary, minimally invasive biosensor specifically optimized for continuous glucose monitoring (CGM), providing real-time, accurate interstitial glucose detection with exceptional patient comfort and reliability. This advanced microneedle integrates electrochemical sensing directly at the dermal level, supporting seamless integration into wearable CGM patches or implantable devices for diabetes management. As a leading one-stop OEM/ODM manufacturer with full in-house plastic molding, metal processing, CNC machining, and coating capabilities, we produce superior quality glucose sensor microneedles from medical-grade 304 or 316L stainless steel (customizable materials available), with diameters ranging from 30G to 36G (0.13mm to 0.30mm, customizable) to ensure painless, long-term insertion.

Our leading coating technology applies gold, platinum, palladium, or silver layers (customizable, including nickel-free options) to create highly sensitive, enzyme-immobilized electrode surfaces that deliver fast, stable glucose readings with minimal biofouling. Solid microneedles are ideal for direct electrochemical detection in interstitial fluid, while hollow variants allow micro-sampling for hybrid CGM systems or confirmatory analysis. The ultra-sharp tip and polished shaft minimize insertion pain and tissue damage, enabling comfortable wear for 7–14 days or more in wearable formats.

Each glucose sensor microneedle is manufactured under ISO 13485-certified conditions in a Class 100,000 cleanroom, undergoing full magnification inspection for coating integrity, electrode alignment, and structural perfection. Customizable tip shapes (tapered, flat, round) and array configurations support single-needle or multi-site designs for enhanced accuracy and redundancy. The biocompatible construction ensures low inflammation and reliable signal stability during extended monitoring.

ZorayPT’s all-in-house capabilities enable rapid prototyping and scaling, from enzyme layer optimization to final coating and packaging (adhesive patch or bulk, customizable). Whether developing next-generation non-invasive CGM wearables, hybrid implantable sensors, or research-grade glucose trackers, the ZPT-SMN-006 glucose sensor microneedle delivers unmatched sensitivity, comfort, and customization for transformative diabetes care.

Key Features

• Diameter: 30G-36G (0.13mm-0.30mm, customizable) for painless long-term insertion.
• Material: Medical-grade 304 or 316L stainless steel (customizable).
• Microneedle Type: Solid or hollow (customizable) for direct sensing or sampling.
• Coating: Gold, platinum, palladium, silver (nickel-free options, customizable).
• Tip Shape: Tapered, flat, round (customizable) for optimized glucose detection.
• All In-House: One-stop production guarantees superior quality.

Applications

• ZorayPT glucose sensor microneedles are ideal for:
  • Continuous Glucose Monitoring (CGM): Real-time diabetes management.
  • Wearable Diabetes Devices: Extended-wear interstitial sensing.
  • Research & Hybrid CGM Systems: Accurate micro-sampling integration. With ISO 13485 standards and faster lead times, we deliver cost-efficient solutions. Contact us to customize your ZPT-SMN-006.

Why Choose ZorayPT?

• One-Stop Manufacturing: All in-house processes for seamless quality control.
• ISO 13485 Certified: Meets global standards in a Class 100,000 cleanroom.
• Superior Quality: High-sensitivity coating for accurate glucose detection.
• Faster Lead Times: Automated production for quick delivery.
• Cost-Efficiency: Integrated manufacturing reduces costs. Transform diabetes care with ZorayPT’s ZPT-SMN-006. Request a quote today!

Glucose Sensor Microneedle Specifications