Microneedle Array by ZorayPT

ZorayPT’s microneedle array (Model ZPT-SMN-005) is a high-density, multi-needle patch system engineered for uniform transdermal sensing and delivery over broad skin surfaces, enabling simultaneous multi-point interaction for enhanced therapeutic efficacy and data accuracy. This array platform is perfect for wearable biosensors, drug delivery patches, and cosmetic treatments requiring consistent penetration and coverage. As a leading one-stop OEM/ODM manufacturer with full in-house plastic molding, metal processing, CNC machining, and coating capabilities, we produce superior quality microneedle arrays from medical-grade 304 or 316L stainless steel (customizable materials available), with individual needle diameters from 30G to 36G (0.13mm to 0.30mm, customizable) and customizable array patterns to optimize coverage and density.

Our leading coating technology applies gold, platinum, palladium, or silver layers (customizable, including nickel-free options) across the entire array, ensuring uniform conductivity, biocompatibility, and antimicrobial protection for extended wear or multi-use applications. Solid arrays are optimized for electrochemical multi-sensor patches in CGM or vital sign monitoring, while hollow arrays support simultaneous micro-delivery of therapeutics or multi-channel sampling for comprehensive diagnostics. The precisely aligned, ultra-sharp tips and polished shafts minimize insertion force and tissue disruption, allowing painless application even on large areas like the abdomen or thigh.

Each microneedle array is manufactured under ISO 13485-certified conditions in a Class 100,000 cleanroom, undergoing full magnification inspection for array alignment, coating uniformity, and structural perfection. Customizable array sizes (from 10 to 1000+ needles), shapes (square, circular, custom), and backing materials (flexible adhesive or rigid substrate) support diverse wearable or patch designs. The biocompatible construction ensures low irritation during prolonged contact, ideal for chronic monitoring or sustained-release therapies.

ZorayPT’s all-in-house capabilities enable rapid prototyping and scaling, from needle density optimization to final coating and packaging (adhesive patch or bulk, customizable). Whether developing multi-analyte health patches, vaccine delivery systems, or large-area cosmetic arrays, the ZPT-SMN-005 microneedle array delivers unmatched uniformity, reliability, and customization for groundbreaking transdermal solutions.

Key Features

• Diameter: 30G-36G (0.13mm-0.30mm, customizable) for uniform penetration.
• Array Density: 10 to 1000+ needles (customizable layout).
• Material: Medical-grade 304 or 316L stainless steel (customizable).
• Microneedle Type: Solid or hollow array (customizable).
• Coating: Gold, platinum, palladium, silver (nickel-free options, customizable).
• All In-House: One-stop production guarantees superior quality.

Applications

• ZorayPT microneedle arrays are ideal for:
  • Multi-Analyte Wearable Patches: Simultaneous biomarker detection.
  • Large-Area Drug Delivery: Uniform therapeutic release.
  • Cosmetic Patch Treatments: Broad coverage for rejuvenation. With ISO 13485 standards and faster lead times, we deliver cost-efficient solutions. Contact us to customize your ZPT-SMN-005.

Why Choose ZorayPT?

• One-Stop Manufacturing: All in-house processes for seamless quality control.
• ISO 13485 Certified: Meets global standards in a Class 100,000 cleanroom.
• Superior Quality: Uniform array for consistent performance.
• Faster Lead Times: Automated production for quick delivery.
• Cost-Efficiency: Integrated manufacturing reduces costs. Scale your transdermal innovation with ZorayPT’s ZPT-SMN-005. Request a quote today!

Microneedle Array Specifications