Sensor Microneedle by ZorayPT

ZorayPT’s sensor microneedle (Model ZPT-SMN-001) is a cutting-edge, minimally invasive sensing tool designed for precise, repeatable sampling and sensor coupling with minimal tissue disruption. This advanced microneedle platform supports both solid and hollow configurations, making it ideal for electrochemical electrodes, surface-coated sensing, contact-style biosensing, micro-sampling, fluid transfer, and online analysis applications. As a leading one-stop OEM/ODM manufacturer with full in-house plastic molding, metal processing, CNC machining, and coating capabilities, we produce superior quality sensor microneedles from medical-grade 304 or 316L stainless steel (customizable materials available), with diameters ranging from 30G to 36G (0.13mm to 0.30mm, customizable) to balance penetration ease and structural integrity.

Our proprietary leading coating technology offers gold, platinum, palladium, or silver layers (customizable, including nickel-free options) to meet stringent biocompatibility requirements and enhance sensor performance—improving conductivity, reducing biofouling, and ensuring long-term stability in vivo or in vitro. Solid microneedles excel in electrochemical electrode applications and surface-coated sensing for CGM and biosensing, while hollow microneedles enable micro-sampling and fluid delivery for pharmaceutical, food, water quality, soil, and process monitoring industries. The ultra-sharp, polished tip minimizes insertion force and tissue trauma, allowing painless or low-pain penetration for wearable or implantable devices.

Each sensor microneedle is manufactured under ISO 13485-certified conditions in a Class 100,000 cleanroom, undergoing full magnification inspection for defect-free geometry and coating uniformity. Customizable tip shapes (tapered, flat, round) and array configurations support diverse sensing modalities, from single-needle probes to multi-array patches. The lightweight, biocompatible design ensures patient comfort during extended wear, while the customizable coating schemes address allergy concerns and regulatory demands worldwide.

ZorayPT’s all-in-house capabilities enable rapid prototyping and scaling, from material selection to final coating and packaging (individual blister or bulk, customizable). Whether developing next-generation CGM systems, wearable biosensors, or industrial online analyzers, the ZPT-SMN-001 sensor microneedle delivers unmatched precision, reliability, and customization for groundbreaking sensing solutions.

Key Features

• Diameter: 30G-36G (0.13mm-0.30mm, customizable) for minimal invasion.
• Material: Medical-grade 304 or 316L stainless steel (customizable).
• Microneedle Type: Solid or hollow (customizable) for sensing or sampling.
• Coating: Gold, platinum, palladium, silver (nickel-free options, customizable).
• Tip Shape: Tapered, flat, round (customizable) for optimized performance.
• All In-House: One-stop production guarantees superior quality.

Applications

• ZorayPT sensor microneedles are ideal for:
  • Continuous Glucose Monitoring (CGM): Real-time electrochemical sensing.
  • Wearable Biosensors: Minimally invasive analyte detection.
  • Industrial Online Analysis: Micro-sampling for process monitoring. With ISO 13485 standards and faster lead times, we deliver cost-efficient solutions. Contact us to customize your ZPT-SMN-001.

Why Choose ZorayPT?

• One-Stop Manufacturing: All in-house processes for seamless quality control.
• ISO 13485 Certified: Meets global standards in a Class 100,000 cleanroom.
• Superior Quality: Leading coating technology for biocompatibility and performance.
• Faster Lead Times: Automated production for quick delivery.
• Cost-Efficiency: Integrated manufacturing reduces costs. Pioneer next-generation sensing with ZorayPT’s ZPT-SMN-001. Request a quote today!

Sensor Microneedle Specifications