Wearable Microneedle by ZorayPT

ZorayPT’s wearable microneedle (Model ZPT-SMN-003) is a next-generation, minimally invasive platform designed for comfortable, extended-wear transdermal sensing and drug delivery in wearable health devices. This flexible microneedle system integrates seamlessly into patches or smart wearables, allowing continuous or on-demand monitoring of biomarkers or controlled release of therapeutics with minimal skin disruption. As a leading one-stop OEM/ODM manufacturer with full in-house plastic molding, metal processing, CNC machining, and coating capabilities, we produce superior quality wearable microneedles from medical-grade 304 or 316L stainless steel (customizable materials available), with diameters ranging from 30G to 36G (0.13mm to 0.30mm, customizable) to ensure painless insertion and secure adhesion over days or weeks.

Our leading coating technology applies gold, platinum, palladium, or silver layers (customizable, including nickel-free options) to enhance biocompatibility, conductivity, and antimicrobial protection, ideal for prolonged skin contact in chronic monitoring applications. Solid microneedles are optimized for electrochemical sensing in CGM or vital sign trackers, while hollow microneedles support micro-delivery of insulin, vaccines, or therapeutics. The ultra-short, flexible tip and polished shaft minimize insertion pain and tissue damage, enabling comfortable wear on curved body areas like arms, abdomen, or wrists.

Each wearable microneedle array is manufactured under ISO 13485-certified conditions in a Class 100,000 cleanroom, undergoing full magnification inspection for coating uniformity, array alignment, and structural integrity. Customizable array patterns (single to multi-needle patches) and tip shapes (tapered, flat, round) support diverse wearable designs—from compact glucose sensors to multi-analyte health patches. The biocompatible, flexible backing (customizable) ensures secure adhesion without irritation, even during movement or sweating.

ZorayPT’s all-in-house capabilities enable rapid prototyping and scaling, from material selection to final coating and packaging (adhesive patch or bulk, customizable). Whether developing diabetes management wearables, fitness trackers, or remote patient monitoring systems, the ZPT-SMN-003 wearable microneedle delivers unmatched comfort, reliability, and customization for the future of connected health.

Key Features

• Diameter: 30G-36G (0.13mm-0.30mm, customizable) for painless long-term wear.
• Material: Medical-grade 304 or 316L stainless steel (customizable).
• Microneedle Type: Solid or hollow (customizable) for sensing or delivery.
• Coating: Gold, platinum, palladium, silver (nickel-free options, customizable).
• Array Design: Single to multi-needle patches (customizable).
• All In-House: One-stop production guarantees superior quality.

Applications

• ZorayPT wearable microneedles are ideal for:
  • Continuous Glucose Monitoring Wearables: Non-invasive daily tracking.
  • Remote Health Monitoring: Multi-biomarker patches for chronic care.
  • Therapeutic Delivery Patches: Controlled release of medications. With ISO 13485 standards and faster lead times, we deliver cost-efficient solutions. Contact us to customize your ZPT-SMN-003.

Why Choose ZorayPT?

• One-Stop Manufacturing: All in-house processes for seamless quality control.
• ISO 13485 Certified: Meets global standards in a Class 100,000 cleanroom.
• Superior Quality: Flexible, biocompatible design for extended wear.
• Faster Lead Times: Automated production for quick delivery.
• Cost-Efficiency: Integrated manufacturing reduces costs. Power the future of wearables with ZorayPT’s ZPT-SMN-003. Request a quote today!

Wearable Microneedle Specifications